Design for Assembly: Building Better Exhaust Systems, Faster

Start with the Assembly

Shared datums, consistent tangents, and weld‑ready ends reduce time on the bench and rework.

Reduce Part Count

Using tube‑laser features can replace brackets and reduce fasteners. Fewer parts = fewer failures.

Tolerances that Matter

Focus precision where it counts. Agree CTQs early and relax non‑critical areas for cost efficiency.

Verification

Use check fixtures and sample builds; validate NVH, thermal clearance, and serviceability.